What makes Blackhawk controllers more efficient?

Demand-based logic and smooth ramping reduce unnecessary runtime and pressure spikes, lowering energy and wear compared to basic on/off timers.

Can I retrofit this controller to existing pumps?

Yes—controllers are designed to work with Blackhawk top-head piston pumps and common site sensors. We verify power, I/O, and enclosure needs for your environment.

What is the expected lifespan?

Service life depends on environment and duty cycle. Enclosures and electronics are specified for industrial service; soft-cycle operation helps extend component life.

Intelligent Pump Controllers

Name: Blackhawk Intelligent Pump Controller
Brand: Blackhawk Technology Company
Availability: InStock

Smooth, efficient control for landfill, remediation, oil & gas, and industrial wells.

What is it? Blackhawk intelligent controllers that deliver variable, demand-based control for top-head drive piston pumps.
Who is it for? Operators managing landfill leachate, methane/RNG, groundwater remediation, and hydrocarbon recovery.
Why better? Unlike conventional on/off timers that hammer components and waste energy, Blackhawk control provides smooth, right-sized operation that cuts wear, reduces downtime, and improves consistency.

Talk to an Engineer

ACCESSORIES & CONTROLLERS

Blackhawk has a full complement of accessories to extend the life and functionality of each Pump System. From air-supply conditioners to discharge kits, rod lubricators to timers and controllers, these complete custom applications ensure longevity and optimal performance.

AIR SUPPLY KITCylinder oiler/filter regulator conditions, cleans & regulates incoming air

AIR SUPPLY KIT
Cylinder oiler/filter regulator conditions, cleans & regulates incoming air

CONDUCTIVITY LIQUID-LEVEL CONTROLConductivity Liquid-Level Control Uses conductivity probes to turn pump on and off

CONDUCTIVITY
LIQUID-LEVEL CONTROL
Control Uses conductivity probes to turn pump on / off

CYCLE COUNTERCycle Counter Counts each full stroke; mounted on driver

CYCLE COUNTER
Counts each full stroke; mounted on driver

DISCHARGE KITDischarge Kit Includes hose and connectors

DISCHARGE KIT
Includes hose and connectors

EXTERNAL FOOT VALVEExternal Foot Valve Includes check valve & SS ball

EXTERNAL FOOT VALVE
Includes check valve and SS ball

FLEXIBLE FIBERGLASS RODChoose elevated-temp (green) or standard drive rod. Cut to any length.

FLEXIBLE FIBERGLASS ROD
Choose elevated-temp (bright green) or standard drive rod. Cut to any length.

HDPE TO SS FITTINGSThreaded for heat butt fuse connections

HDPE TO SS FITTINGS
Threaded for heat butt fuse connections

ROD LUBRICATORInjects tiny, pre-set amounts of oil into stuffing box to lubricate rod

ROD LUBRICATOR
Injects tiny, pre-set amounts of oil into stuffing box to lubricate rod

ROD-TO-ROD COUPLINGConnects fiberglass rods to extend length

ROD-TO-ROD COUPLING
Connects fiberglass rods to extend length

SOLAR DC CONTROLLERModulates solar panel variances to feed steady 24v DC current

SOLAR DC CONTROLLER
Modulates solar panel variances to feed steady 24v DC current

SS COUPLING W DRAIN PORT.25 in. NPT female threaded connection from discharge tee

SS COUPLING, DRAIN PORT
.25 in. NPT female threaded connection from discharge tee

STUFFING BOX SEAL KITSeals in Buna & Viton; quick pop-out cartridges

STUFFING BOX SEAL KIT
Seals in Buna & Viton; quick pop-out cartridges

VANSTONE FLANGE & WELL SEALSZinc-coated steel seals 4 to 12 in., gas head 6 to 12 in.; with drain port

VANSTONE FLANGE &
WELL SEALS Zinc-coated steel seals 4 to 12 in., gas head 6 to 12 in.; drain port

PNEUMATIC ON/OFF TIMERTurns pump on and off at operator-set schedule

PNEUMATIC ON/OFF TIMER
Turns pump on and off at operator-set schedule

ROD EXTRACTORRescue tool if drive rod slips below discharge tee

ROD EXTRACTOR
Rescue tool if drive rod slips below discharge tee

PRESSURE GAUGEMeasures pressure in pump discharge

PRESSURE GAUGE
Measures pressure in pump discharge

PRESSURE RELIEF VALVEControls/limits built-up pressure from clogs, failures

PRESSURE RELIEF VALVE
Controls/limits built-up pressure from clogs, failures

Key Benefits

Energy savings: Variable duty adapts to inflow so you don’t over-pump.
Reduced wear: Soft, smooth control lowers shock to rods, seals, and valves.
Steadier production: Fewer stalls and surges; more predictable flow.
Remote ready: Options for telemetry/SCADA integration and alerts.
Protects equipment: Built-in level/pressure safeties and configurable limits.
Easy to operate: Simple interface with preset modes for common sites.

Technical Details / Compatibility

Pump Families: Compatible with Blackhawk top-head, positive-displacement piston pumps (electric, pneumatic, solar DC, windmill-assisted).
Sensors: Works with conductivity level probes, pressure transducers, and cycle counters.
Environments: Landfill leachate, groundwater remediation, hydrocarbon recovery, RNG gas wells, elevated-temperature zones.
Power: AC mains, DC (solar/backup), or plant-air control options (pair with Solar DC Controller for steady 24V DC feed).
I/O & Comms: Discrete inputs/outputs; optional Modbus/SCADA gateway.
Enclosures: NEMA-rated options; hazardous-location packages available on request.

Why upgrade from stop–start timers?

Smooth variable control protects your investment and stabilizes output.

Pump Control System Comparison

Feature	Conventional On/Off	Blackhawk Intelligent Control
Pumping Behavior	Binary: full stop / full start; pressure spikes	✔ Matched to inflow; smooth ramping; steady pressure
Equipment Wear	High (seal/rod shock)	✔ Lower (gentle cycles, fewer shocks)
Energy Use	Often excessive during low inflow	✔ Reduced via demand-based duty
Monitoring	Limited timers/counters	✔ Level/pressure logic, alarms, telemetry-ready
Consistency	Surging; stalls more likely	✔ Stable output; better production continuity

✔ Blackhawk Intelligent Control provides superior performance across all key metrics

Best For

Landfill Leachate

Level-responsive control in variable inflow conditions.

Methane / RNG

Smoother operation at gas-well sites; improved uptime.

Groundwater Remediation

Protects pumps while keeping drawdown targets steady.

Oil & Hydrocarbon Recovery

Reduces cycling stress in harsh environments.

Example Result

Scenario: Landfill leachate pump station with highly variable inflow. Conventional on/off timers caused pressure spikes and frequent seal replacements.

What changed: Installed Blackhawk intelligent controller with conductivity-probe feedback and pressure limits.

Outcome: Operators reported ~20% lower energy use over a season, fewer rod/seal replacements, and steadier daily drawdown. Results vary by site.

Customer Feedback

“Switching to Blackhawk’s controller stabilized our leachate pumping, eliminated the start–stop hammering, and cut our seal changes. We also saw roughly a 20% reduction in energy use across the season, and the alarms tie cleanly into our SCADA.”

— Chris W., Operations Manager, Midwestern Landfill

Certifications & Options

NEMA-rated enclosures; weather-sealed interfaces
Hazardous-location packages available on request
Telemetry/SCADA integration options

Ready to improve uptime and lower costs?

Request a Quote

REACH OUT TO US

BLACKHAWK TECHNOLOGY COMPANY
1097 Hill Avenue
Glen Ellyn, IL, 60137

630.469.4916
Fax: 630.469.4896